Custom CNC Machined Parts Quality Assurance

Dimensional Accuracy Verification

Measures key dimensions, tolerances, and feature locations of CNC machined parts with micron-level precision. Validates conformance to engineering drawings and GD&T requirements, ensuring components meet design specifications for performance-critical assemblies.

Geometric Tolerance Inspection

Analyzes geometric tolerances such as flatness, roundness, cylindricity, and perpendicularity. Provides quantitative validation of part geometry, supporting quality control and capability studies in CNC machining processes for demanding industrial sectors.

CAD-to-Part Comparison

Performs direct comparison between scanned part geometry and CAD model. Identifies dimensional deviations and process drift, enabling corrective actions and continuous improvement in CNC machining workflows and process capability.

Process Capability Analysis

Supports statistical process control (SPC) by monitoring dimensional trends across production batches. Enhances machining process stability and ensures repeatable part quality for critical aerospace, automotive, and precision industrial applications.

Surface Profile Measurement

Captures detailed and accurate surface profiles of CNC machined components. Quantifies form deviations precisely, ensuring features like grooves, radii, tapers, and complex contours meet exact dimensional and geometric tolerances specified in engineering designs.

Step Height and Depth Measurement

Accurately measures step heights, groove depths, and critical feature transitions with high repeatability. Validates component functionality where precise depth control is essential for assembly fit, sealing performance, and critical functional interfaces in precision applications.

Waviness and Form Analysis

Analyzes surface waviness and overall form errors that impact part performance. Ensures functional surfaces maintain required smoothness, contour accuracy, and geometric consistency to support performance and reliability in demanding precision assemblies and mechanical systems.

Profile Tolerance Verification

Verifies strict compliance with profile of a line and profile of a surface tolerances defined in GD&T standards. Ensures CNC machined parts consistently meet and exceed stringent aerospace, automotive, and ultra-precision manufacturing industry quality standards.

Vertical Dimension Measurement

Measures vertical distances, overall part heights, and critical step dimensions with high precision. Ensures CNC machined parts meet specified dimensional requirements for assembly fit, functional performance, and compliance with engineering drawings and tolerances.

Step and Groove Depth Measurement

Accurately measures step heights, groove depths, and shoulder levels. Validates key features where precise depth control is essential for sealing surfaces, mating components, and functional assemblies in aerospace and industrial applications.

Flatness and Parallelism Verification

Assesses flatness and parallelism of critical surfaces using vertical scanning. Ensures functional surfaces and mounting planes comply with design specifications, enhancing precision fit and assembly quality in complex CNC machined components.

First-Article Inspection Support

Provides essential vertical dimension verification during first-article inspection. Ensures initial production parts meet engineering and customer requirements, enabling process validation and consistent quality in CNC machining workflows for high-performance applications.

Internal Defect Detection

Detects internal defects such as cracks, inclusions, and voids within CNC machined components. Utilizes high-frequency ultrasonic waves to inspect beneath the surface, ensuring part reliability for aerospace, medical, and structural industrial applications.

Thickness Measurement

Precisely measures material thickness and wall sections of CNC machined parts. Validates dimensional uniformity, supporting quality control and ensuring structural integrity of pressure vessels, enclosures, and other safety-critical components.

Bond Integrity Assessment

Assesses bond integrity and detects delamination in multi-material or bonded CNC assemblies. Verifies adhesion quality to ensure functional performance and compliance with strict engineering and safety requirements in high-reliability applications.

Process Validation and Quality Control

Supports process validation and ongoing production quality control through ultrasonic inspection. Enables early detection of manufacturing defects, ensuring consistent part quality and reducing risk of failure in demanding aerospace and industrial environments.

Internal Defect Detection

Detects internal defects such as porosity, cracks, voids, and inclusions within CNC machined parts. Provides non-destructive insight into internal features, ensuring part integrity for aerospace, medical, and precision industrial applications with demanding quality requirements.

Dimensional Verification

Measures internal and external dimensions using X-ray imaging. Validates dimensional conformance of complex CNC geometries and ensures accuracy of internal features in components where conventional metrology is not applicable or sufficient.

Weld and Joint Inspection

Inspects welds, joints, and bonded interfaces for internal flaws and discontinuities. Ensures weld integrity and joint quality in CNC machined assemblies, supporting certification and reliability in structural and safety-critical applications.

Process Control and Validation

Enables process validation and continuous quality monitoring through detailed X-ray inspection. Detects process-related defects early, ensuring consistent part quality and enhancing manufacturing reliability for high-performance CNC machined components.

Grain Structure Analysis

Reveals grain size, orientation, and boundary characteristics within CNC machined components. Validates material processing and machining-induced microstructural changes, ensuring mechanical properties meet aerospace and precision industrial application requirements.

Phase Distribution Observation

Identifies and maps phase distribution across polished cross-sections. Supports verification of heat treatment effectiveness and ensures phase balance consistency in CNC machined parts subjected to demanding mechanical and thermal environments.

Surface Defect Detection

Detects surface and subsurface defects such as micro-cracks, inclusions, and machining marks. Provides critical insights into surface integrity and finish quality, ensuring compliance with stringent aerospace and high-precision industrial machining standards.

Process and Property Correlation

Correlates observed microstructural features with mechanical properties and machining parameters. Supports optimization of CNC machining processes to achieve desired material performance and dimensional stability in mission-critical applications.

Full-Surface Dimensional Inspection

Captures complete 3D surface geometry of CNC machined parts with micron-level precision. Detects dimensional deviations and form errors by comparing to CAD models, ensuring compliance with stringent aerospace, automotive, and precision manufacturing specifications.

Complex Geometry Verification

Validates intricate features, freeform surfaces, and internal geometries. Ensures that CNC machined components with advanced contours, organic shapes, and conformal features precisely match design intent and functional requirements for critical applications.

CAD-to-Part Comparison

Performs direct comparison of scanned geometry against original CAD data. Identifies dimensional deviations, part distortion, and manufacturing process variation, supporting first-article inspection and continuous process improvement in CNC machining workflows.

Process Capability Analysis

Supports process capability studies by providing comprehensive dimensional data across production lots. Enables statistical process control (SPC), enhances machining process stability, and ensures repeatable part quality in high-performance industrial applications.