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Custom Parts Online Rapid Prototyping Service

Neway offers a Custom Parts Online Rapid Prototyping Service, providing fast, precise prototypes using CNC Machining, 3D Printing, and Rapid Molding. Our service ensures quick turnaround, high accuracy, and customized solutions for your unique part requirements.

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Machining Prototyping Capabilities

Neway's Machining Prototyping capabilities include CNC Machining, CNC Milling, CNC Turning, CNC Drilling, CNC Boring, CNC Grinding, Multi-Axis Machining, Precision Machining, and Electrical Discharge Machining (EDM). We deliver high-precision prototypes with exceptional accuracy and fast turnaround.

Prototyping Methods	Functions
CNC Machining	High-precision machining using automated tools to create complex parts with tight tolerances.
CNC Milling	Precision cutting, drilling, and shaping of materials using rotating cutters on a multi-axis machine.
CNC Turning	Rotating a workpiece while a cutting tool shapes it, ideal for cylindrical parts.
CNC Drilling	Creating precise holes in materials using a rotating drill bit controlled by CNC programming.
CNC Boring	Enlarging or finishing existing holes with high accuracy using a rotating tool.
CNC Grinding	Precision grinding for smooth surfaces and tight tolerances on metal and hard materials.
Multi-Axis Machining	Advanced machining with multiple axes for complex geometries and intricate parts.
Precision Machining	High-accuracy machining for tight tolerances and fine finishes across diverse materials.
EDM	Uses electrical discharges to precisely cut complex shapes in hard materials.

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Machining Prototyping Materials Solution

Neway’s Machining Prototyping Materials Solution offers a wide range of materials, including Superalloy, Titanium, Aluminum, Copper, Brass, Bronze, Carbon Steel, Stainless Steel, Plastic, and Ceramic, ensuring high-performance prototypes with superior quality, precision, and material-specific properties.

Materials	Description
Superalloy	High strength, heat-resistant, ideal for aerospace and turbines.
Titanium	Strong, lightweight, corrosion-resistant, for aerospace and medical use.
Aluminum	Lightweight, easy to machine, corrosion-resistant, highly versatile metal.
Copper	Excellent thermal, electrical conductivity, used in electronics systems.
Brass	Easy to machine, corrosion-resistant, ideal for fittings and valves.
Bronze	Durable, wear-resistant alloy, suitable for marine and bearings.
Carbon Steel	High strength, economical, ideal for structural and industrial parts.
Stainless Steel	Corrosion-resistant, strong, suitable for medical and food equipment.
Plastic	Lightweight, easy-forming, ideal for prototypes and consumer products.
Ceramic	Heat-resistant, electrically insulating, used in electronics and optics.

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Surface Treatment for Prototyping Parts

Neway’s Surface Treatment for Prototyping Parts includes processes like anodizing, coating, polishing, plating, and heat treatment. These treatments enhance material properties, improve durability, corrosion resistance, and surface finish, ensuring high-quality, functional prototypes suited for demanding applications.

Thermal Coating

As Machined

Painting

PVD (Physical Vapor Deposition)

Sandblasting

Electroplating

Polishing

Anodizing

Powder Coating

Electropolishing

Passivation

Brushing

Black Oxide

Heat Treatment

Thermal Barrier Coating (TBC)

Tumbling

Alodine

Chrome Plating

Phosphating

Nitriding

Galvanizing

UV Coating

Lacquer Coating

Teflon Coating

Machining Prototyping Case Study

Neway's Machining Prototyping Case Study demonstrates successful use of Superalloy, Titanium, Aluminum, Copper, Brass, Bronze, Carbon Steel, Stainless Steel, Plastic, and Ceramic materials. We delivered precise, high-performance prototypes across diverse industries, meeting client specifications with exceptional quality and efficiency.

Efficient CNC Rapid Prototyping of Carbon Steel for Durable and Reliable Parts

CNC Rapid Prototyping of Stainless Steel for Corrosion-Resistant Prototypes and Functional Parts

Plastic CNC Rapid Prototyping: Quick, Cost-Effective Solutions for Custom Designs

CNC Rapid Prototyping of Ceramic Components for Precision Parts in Extreme Environments

CNC Rapid Prototyping with Superalloys for High-Performance Aerospace Components

Precision CNC Rapid Prototyping of Titanium Parts for Medical and Industrial Applications

CNC Prototyping of Aluminum: Fast, Lightweight Prototypes for Functional Testing

Copper Brass CNC Rapid Prototyping for Quick Turnaround of Electrical Components

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Suggestions for CNC Prototyping

CNC prototype design guidelines emphasize material selection, uniform wall thickness, achievable tolerances, and accessible features. Key principles include avoiding sharp corners, minimizing material removal, and ensuring proper hole design and symmetry to optimize machining efficiency, cost, and part quality.

Items	Suggestions	Reasons
Draft Angle	1° to 3° (depending on material)	Ensures easy removal from molds, prevents part distortion, and aids in molding and casting processes.
Hole Size	Tolerance: ±0.2 mm for small holes, ±0.5 mm for large holes	Achieves proper fit and function, especially for threaded holes or parts requiring tight assembly.
Tolerance Control	±0.05 mm for precision parts, ±0.1 mm for general parts	Ensures parts meet functional requirements, with tight tolerances critical for assembly and fit.
Wall Thickness	1 mm to 5 mm depending on material	Ensures part strength without material wastage and allows for efficient cooling in casting and molding.
Surface Finish	Ra 1.6 to 3.2 µm (for CNC machining)	Achieves smooth surfaces that reduce friction, improve appearance, and ensure proper function.
Radii and Fillets	Minimum radius: 0.5 mm	Reduces stress concentrations, improving strength and durability, especially in load-bearing parts.
Interference Fit	H7 for holes and g6 for shafts	Ensures precise fits for press-fit components, reducing the risk of malfunction and wear.
Corner and Edge Design	Minimum radius: 0.5 mm	Prevents sharp edges, reduces risk of injury or damage during handling, and improves product life.
Assembly Clearances	0.1 mm to 0.3 mm clearance between mating parts	Ensures proper assembly and function without binding or excessive friction between parts.
Stacking & Alignment Features	Use of alignment pins or slots	Guarantees accurate assembly, prevents misalignment during prototype testing or production.